Seamless Manufacturing AI Robot
Seamless Manufacturing AI Robot
Polaris3D SMAR
SMD Production Line Automation with SMAR
SMD Production Line
Automation with SMAR
SMD Production Line
Automation with SMAR
Polaris3D SMAR
DIGITALIZES the SMD production line,
optimizing magazine management and productivity.
Polaris3D SMAR is
DIGITALIZES the SMD
production line, and
optimizing magazine
management and
productivity.
Human-centered manufacturing site
How efficient is your current SMD production line when it comes to
managing magazine exchange, work instructions, and operator workload?
How efficient is your current SMD production line
when it comes to managing magazine exchange,
work instructions, and operator workload?
How efficient is your
current SMD production line
when it comes to
managing magazine exchange,
work instructions,
and operator workload?
Data collection Limitaions
Paper-based work instructions
make data tracking difficult and
prone to loss.
Repetitive labor
Manual magazine handling leads to
fatigue and lower productivity.
Line Change Issues
Frequent magazine replacements
cause unnecessary downtime
and productivity loss.
AS-IS
SMD Production Line with
Manual Handling (Present)
Use of paper tags
Manual Magazine Transfer
TO-BE
Manufacturing AI-driven Production Line(Smart Factory)
Manufacturing AI-driven
Production Line(Smart Factory)
Integrated Control System
:Production, Facilities,
and Logistics
Automated Magazine
Transfer for Unmanned
Operation
Magazine Delivery Automation Proposal
Magazine Delivery
Automation Proposal
Magazines automatically dock to SMD loaders and unloaders,
enabling fully unmanned operation with the Smart Feeder.
Magazines automatically dock to
SMD loaders and unloaders,
enabling fully unmanned operation
with the Smart Feeder.
01. Loading
01. Loading
Load the magazin
from the facility
onto the stocker
Load the
magazine
from the facility
onto the stocker
02. Call AMR
02. Call AMR
Once detected,
the AMR is
automatically called
via the MCS(NEPLER)
Once detected,
the AMR is
automatically
called via the
MCS(NEPLER)
03. Load
03. Load
PIO sensors trigger
automatic
material transfer
from the stocker
to the AMR
PIO sensors
trigger
automatic
material transfer
from the stocker
to the AMR
04. Move
The MCS directs
the AMR to
the next destination
along its route
05. Unload
PIO sensors
trigger automatic
material transfer
from the AMR
to the stocker
06. Return
After transfer,
the AMR returns
to the charging
station if idle
04. Move
The MCS directs
the AMR to
the next
destination
along its route
05. Unload
PIO sensors
trigger automatic
material transfer
from the AMR
to the stocker
06. Return
After transfer,
the AMR returns
to the charging
station if idle
04. Move
MCS(NEPLER) will
issue a move command to
AMR to the next destination
through the previously set path.
05. Unload
Automatic unloading of materials
loaded on the AMR
through PIO sensor detection
AMR Conveyor Buffer
06. Return
MCS(NEPLER) will
issue a move command to
AMR to the next destination
through the previously set path.
Expected effects
Improvement in productivity through automation of the SMD production line
Improvement in Productivity
through Automation
of SMD Production Line
Manufacturing AI Goals
Manufacturing
AI Goals
Effect after introduction
Effect after
introduction
Data asset system
Data asset system
Transition to a Smart Factory with Diverse Manufacturing Data
[Equipment • Robot Sensor ➝ Control System ➝ Production Optimization]
Transition to a Smart Factory
with Diverse Manufacturing Data
[Equipment • Robot Sensor
➝ Control System
➝ Production Optimization]
Transition to a Smart
Factory with Diverse
Manufacturing Data
[Equipment • Robot
Sensor ➝ Control System
➝ Production
Optimization]
Reduction of management errors
Reduction of management errors
Digital Transformation in Manual Work
Focus on Strategic Work Rather Than Simple Repetitive Tasks
Digital Transformation in Manual Work
Focus on Strategic Work Rather Than
Simple Repetitive Tasks
Digital Transformation
in Manual Work
Focus on Strategic Work
Rather Than Simple
Repetitive Tasks
Uniform Production System
Uniform Production System
Improvement of takt time and increase in productivity through a seamless AMR logistics system.
Improvement of takt time
and increase in productivity
through a seamless AMR logistics system.
Improvement of Takt time and Seamless
Increase in production rate with
AMR logistics system
Work automation
Work automation
Monitoring and automation of all areas from process to production through MCS management.
Monitoring and automation of
all areas from process to
production through MCS management.
Monitoring and Automation
From Process to All Production Areas
Through MES Management
Why Choose Polaris3D's SMAR?
Why should you choose Polaris 3D SMAR?
[Seamless Manufacturing Automation Robot]
80cm
minimum driving width
The existing equipment and movement and changes are
small AMR that do not require
System integration
Integration with MES/ACS provides existing equipment
and robot control, integrated control system
+
MOMA
Supports various service modules such as robotic arms (amr) based on integrated drive units
Supports various service modules such as robotic arms (amr) based on integrated drive units
Proposal for an automation solution
Proposal for automation solutions with support for existing facilities such as elevators, automatic doors,
and loader/unloader integration
Proposal for automation solutions with support for existing facilities such as elevators, automatic doors,
and loader/unloader integration
Proposal of unmanned solutions with support for existing facilities such as elevators, automatic doors, and
loader/unloader integration
SMAR - Product Lineup
CMR
Conveyor type AMR
SMR
Shelf type AMR
RMR
Roll tainer type AMR
LMR
Lift conveyor type AMR
CMR
Conveyor type AMR
SMR
Shelf type AMR
RMR
Roll tainer type AMR
LMR
Lift conveyor type AMR
Check SMAR
(Seamless Manufacturing AI Robot)
Polaris 3D's manufacturing AI process
Polaris 3D's
manufacturing AI process
Step 1
Problem
definition
Where in our factory
is the greatest loss or
inefficient part?
Step 2
Data
acquisition
Data collection and system development for digitization
Step 3
Management
indicator
settings
Efficient operation goals
through KPI setting
Step 4
Application
of
AI systems
Data collection on site • Robots
Cycle time is calculated in real-time
to derive improvement measures
Step 5
Optimization
Management
Efficiency maintenance and management
through established manufacturing AI
Step 1
Problem
definition
Where are the most damaging or
inefficient parts
in our factory?
Where is the greatest loss or
inefficiency in our factory?
Step 2
Data acquisition
Data collection and system
construction for digitization
Step 3
Management
indicator settings
Efficient operation goals
through KPI setting
Step 4
Application of
AI systems
Data collection on site • Robots
The cycle time is calculated in real-time
To derive improvement measures
Step 5
Optimization
Management
Efficiency at the site
through the established manufacturing AI
Continuous management and maintenance
Step 2
Data
acquisition
Data Collection and
System Development for
Digitization
Step 3
Management
indicator
settings
Efficient operation goals through KPI setting
Step 4
Application
of AI
systems
Data collection on site • Robots
Cycle time is calculated in real-time
To derive improvement measures
Step 5
Optimization
Management
Efficiency at the site
through the established manufacturing AI
Continuous management and maintenance
The manufacturing AI strengths of Polaris 3D
The manufacturing AI
strengths of Polaris 3D
1.Digitalization
1.Digitalization
Record the status of the work in real-time,
and integrate it into a comprehensive dashboard.
Record the status of
the work in real-time,
and integrate it into
a comprehensive
dashboard.
2. Automation
2. Automation
The robot performs magazine entry and exit,
automatically executes the work instructions.
The robot performs
magazine entry and exit,
automatically executes
the work instructions.
3. Control
System
3. Control
System
You can monitor the overall
production status at a glance.
You can monitor
the overall
production status
at a glance.
4. Maximizing
Production
Efficiency
4. Production
Efficiency
Maximize
Reduce the takt time interval,
minimize the production time gap by line.
Reduce the takt time
interval, minimize
the production time
gap by line.
Up to 400 million won! Learn more about the smart factory support project.
Up to 400 million won!
Learn more about the smart factory support project.
Up to 400 million won!
Learn about the smart factory
support project
Polaris3D SMAR Management System
Polaris3D’s ACS-NEPLER platform provides unified control of manufacturing and logistics operations.
Real-time dashboards create comprehensive monitoring and coordination of AMR activities across the entire facility.
Polaris3D’s ACS-NEPLER platform provides unified control of manufacturing and logistics operations.
Real-time dashboards create comprehensive monitoring
and coordination of AMR activities across the entire facility.
From seamless integration
with equipment
to full autonomous operation
From seamless integration
with equipment
to full autonomous operation
Connectivity
AI-driven
Demand
Forecasting
AI-based demand
forecasting
From Prediction to
Maintenance The Complete
Smart Factory Solution
From prediction to maintenance,
The completion of the smart factory
Digital Twin Technology &
Optimized for return
on investment (ROI)
Digital Twin Technology &
Optimized for return
on investment (ROI)
Comprehensive
Monitoring
Comprehensive
Monitoring
MCS
(Take full control of
all production lines)
MES (Take full control
of all production lines)
MRCS
MRCS
Multi Robot
Control System
Multi Robot
Control System
Multi-Robot Control
Redefines a New Standard
in Operational Efficiency
Multi-Robot Control
Redefines a New Standard
in Operational Efficiency
"AI-driven Control System for
Manufacturing and Logistics"
NEPLER
NEPLER
MCS for Data Analytics with
SMAR application
Frequently Asked Questions (FAQ)
Frequently Asked Questions (FAQ)
Q
Q
&
&
A
A
Q. What are SMD and SMT?
A.
SMD (Surface Mount Device) refers to the surface mount component itself,
SMT (Surface Mount Technology) refers to the technology or process of mounting these components on a PCB.
In other words, SMD is the component, and SMT is the technology for mounting
that component.
SMD (Surface Mount Device) refers to the
surface mount components themselves,
while SMT (Surface Mount Technology)
refers to the technology or process
of attaching these components to a PCB.
In other words, SMD is the component,
and SMT is the technology that
mounts that component.
Q. What is SMAR?
A.
SMAR (Seamless Manufacturing AI Robot) is a term that refers to
the manufacturing automation robots of Polaris 3D,
utilizing AI-based AMR (Autonomous Mobile Robot) for manufacturing logistics,
minimizing equipment downtime and human intervention on the manufacturing site, and maximizing production efficiency.
It is an AI-based manufacturing logistics solution.
SMAR (Seamless Manufacturing AI Robot)
is a term that refers to the manufacturing
automation robots of Polaris 3D,
utilizing AI-based AMR
(Autonomous Mobile Robot)
for manufacturing logistics,
minimizing equipment downtime and
human intervention on the manufacturing
site, and maximizing production efficiency.
It is an AI-based manufacturing logistics solution.
Q. What data does SMAR (Seamless Manufacturing AI Robot) collect?
A.
SMAR collects the movement path, speed, docking log, and mission data on the manufacturing floor.
It enables autonomous driving throughout the entire factory, especially in narrow spaces and cross-sectional areas,
and is utilized not just as a simple transport robot but as a data collection platform.
SMAR collects movement paths, speeds,
docking logs, and mission data on the
manufacturing floor. It enables
autonomous driving throughout
the entire factory, especially in narrow
spaces and intersections, and is utilized
as a data collection platform
rather than just a simple transport robot.
Q. How is it utilized in the SMT production line?
Q. How is it utilized in the SMT production line?
A.
The mobility, waiting, and docking data collected by SMAR at the factory
is utilized as training data for manufacturing logistics AI.
This allows for predicting bottleneck intervals, optimizing resource allocation,
and establishing a foundation for autonomous production systems such as synchronization control between devices.
Additionally, going beyond mechanical control based on fixed routes and scheduling,
it can predict magazine input and output based on Takt Time
and prepare SMAR in advance for efficient operation.
The mobility, waiting, and docking data
collected by SMAR at the factory
is utilized as training data for
manufacturing logistics AI.
This allows for predicting bottleneck
intervals, optimizing resource allocation,
and establishing a foundation for
autonomous production systems such as
synchronization control between devices.
Additionally, going beyond mechanical
control based on fixed routes and scheduling,
it can predict magazine input and output
based on Takt Time and prepare SMAR
in advance for efficient operation.
Q. What are the expected benefits of Polaris 3D's manufacturing logistics AI (Sync AI)?
Q. What are the expected effects of Polaris 3D Manufacturing Logistics AI (Sync AI)?
A.
Polaris 3D starts from a Zero environment where there is no data,
aiming to implement a manufacturing logistics AI-based autonomous smart factory through data generation via SMART RACK, RFID, and SMAR as well as integrated control based on MCS.
Through this, it is possible to achieve quantitative results such as improved productivity, shortened delivery times, and reduced labor costs.
Polaris 3D aims to achieve an autonomous
smart factory based on manufacturing
logistics AI, starting from a Zero
environment with no data.
Through data generation
via SMART RACK, RFID, and SMAR,
along with integrated control based
on MCS, it targets improvements in
productivity, shortening of delivery times,
and reduction of man-hours, enabling
the achievement of quantitative results.
Q. Can I get support for manufacturing AI projects through Polaris 3D?
Q. Can I get help with the manufacturing AI support project through Polaris3D?
A.
Yes, it is possible. Polaris 3D provides various support to enhance the productivity and efficiency of enterprises
based on manufacturing logistics AI and autonomous smart factory solutions.
Support includes facility automation, data-driven process optimization, and autonomous logistics operations through AI learning and analysis.
Through customized solutions, we can effectively support the introduction and utilization of manufacturing AI.
Challenge yourself now with the best consultants to apply for support projects worth up to 400 million won.
Yes, it is possible. Polaris 3D provides
various support to enhance
the productivity and efficiency of
companies based on manufacturing
logistics AI and autonomous smart
factory solutions. Support includes
facility automation, data-driven process
optimization, autonomous logistics
operations through AI learning and analysis,
and effectively supporting the introduction
and utilization of manufacturing AI through
customized solutions.
Challenge yourself now with the best
consultants to apply for support projects
of up to 400 million won.
From Prediction toMaintenance The CompleteSmart Factory Solution
AI-based demand
forecasting
Demand forecasting
From seamless integrationwith equipmentto full autonomous operation
Connectivity
"AI-driven Control System for
Manufacturing and Logistics"
NEPLER
MCS for Data Analytics with
SMAR application
Multi-Robot ControlRedefines a New Standardin Operational Efficiency
MRCS
Multi RobotControl System
Digital Twin Technology
& Optimized for return
on investment (ROI)
Comprehensive
Monitoring
MCS(Take full controlof all production lines)
Polaris3D SMAR
Management System
Polaris3D’s ACS-NEPLER platform provides
unified control of manufacturing and logistics
operations. Real-time dashboards create
comprehensive monitoring and coordination
of AMR activities across the
entire facility.